Introduction of thermal insulating mortar production line:
 
Thermal insulation mortar production line is divided into the pre-production line and mounted-production line, the pre-production line equip agravic paddle mixer, mainly for the production of polystyrene particles insulation mortar, anti-crack mortar, jointing agent, interface agent, putty powder, floor mortar, etc; The mounted-production line equip vacuum negative pressure centrifugal drum mixer, the main production for single-component vitrified microsphere thermal insulation mortar, known as inorganic insulation mortar.
 
Pre-production line generally equip with 2-5 raw material silos, big silos to store bulk cement, flyash, dried sand, other small silos to store chemicals like calcium powder, additives, etc. Bulk cement, fly ash can be pumped to silo directly from tank, without using conveying device. Dried sand, calcium powder and other materials in bags, need to use the bucket elevator to distribute them into silo, to avoid the waste of resources. Batching system, supported by screw conveyor, conveying the raw materials into weighing hopper to realize automatic weighing based on the sensor digital data.
 
Zero gravity mixer with high mixing speed at 3 --5 minutes per batch, with high efficient capacity. The finished mortar discharged into buffer bin thoroughly from pneumatic boom gate for temporary storage. Inorganic insulation mortar master materials will be conveyed into master materials silo for storage by screw conveyor and elevator bucket.
 

 The mounted production line is our company specially designed for single-component vitrified microsphere inorganic insulation mortar with features of low breakage rate, high evenness, this equipment is also suitable for mixed with light weight, fragile particles of powder or granular materials, we have 3 patents technology on this production line.

After start the mounted production line, vacuum negative pressure conveying system suction the vitrified beads into centrifugal drum mixer, mixing with master materials conveying from master materials silo. There is automatic metering device installed in mixer bottom to realize automatic batching. Once batching finished, the mixer start to mix automatically, and discharge automatic after 2 minutes. Infrared para devices are installed side of unit, in order to ensure the mixing machine discharging mouth discharge registration accuracy. This production line USES vacuum negative pressure conveying technology, to avoid the materials broken during transmission by bucket elevator or screw conveyor. Packaging using exposure open mouth packaging machine, lower breakage, higher measuring accuracy.
 
Vitrified microsphere inorganic insulation mortar can be widely used in all kinds of composite masonry structure, frame structure and the structure of the scissors is strong internal and external wall compound heat preservation and the basement, garage, stairs, corridor, fireproof insulation fire channel and other public facilities.
 
Vitrified microsphere inorganic insulation mortar production line is mainly used in the production of vitrified beads insulation heat preservation mortar or hollow microspheres mortar , it’s also suitable for producing light weight, fragile particles based cement mortar , gypsum mortar and other powder materials.
 
Vitrified microsphere inorganic insulation mortar system is an integrated system with heat preservation, heat insulation, anti-crack, fire prevention, impermeability, based on vitrified beads as light aggregate thermal insulation mortar layer, coated surface with a layer of waterproof impermeability and crack-resistance mortar. Vitrified beads insulation mortar system can be widely used in all kinds of composite masonry structure, frame structure and the structure of the scissors is strong internal and external wall compound heat preservation and the basement, garage, stairs, corridor, fireproof insulation fire channel and other public facilities.
 
 
 

Main components:

vitrified microsphere thermal insulating mortar production line is mainly consist of cement silo, sand silo, fly ash silo, powder silo, screw conveyor, batching system, bucket elevator, steel structure platform, high efficiency mixer, premix tank, and end product storage tank, packing machine, dust collector, material level sensor, air compressor, air reservoir, automatic control system,detail configuration is adjustable based on actual condition.

Raw material Storage system: cement silo, sand silo, calcium powder silo, master material silo, glass beads silo, etc.;

Conveying system: Pneumatic conveying device, screw conveyor, bucket elevator.

Batching system: automatic metering in accordance with formula;

Mixing system: null gravity paddle mixer, vacuum negative pressure centrifugal drum mixer;

Packaging systems: valve packing machine, volume packing machine, open mouth packing machine;

Dust removal system: impulse bag filter;

Control system: PLC control system.

Delivery time: 20 days after deposit arrived.

Payment term: 30% by T/T as deposit, balanced 70% by T/T before delivery.

Warranty: 15 months from loading.

Package:

1).Wire cables are used for fastening the machine on the trailer or inside the container.

2).Cork wood are placed in front or behind the machine to protect it.

3).Spare parts and instruments in wooden case. Plastic film cover the machine to proof dust.

4).Crane and fork are used during the whole loading.